Proposed Rule2026-01758

Hazardous Materials: Modernizing Regulations To Facilitate Transportation of Hazardous Materials Integral to Spacecraft Components and Payloads

Primary source

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Published
January 29, 2026

Issuing agencies

Transportation DepartmentPipeline and Hazardous Materials Safety Administration

Abstract

PHMSA is publishing this ANPRM to solicit feedback on streamlining and modernizing the Agency's regulations as they relate to the transportation of hazardous materials integral to spacecraft payloads or components.

Full Text

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<title>Federal Register, Volume 91 Issue 19 (Thursday, January 29, 2026)</title>
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[Federal Register Volume 91, Number 19 (Thursday, January 29, 2026)]
[Proposed Rules]
[Pages 3860-3862]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2026-01758]


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DEPARTMENT OF TRANSPORTATION

Pipeline and Hazardous Materials Safety Administration

49 CFR Parts 106, 107, 171, 172, 173, 174, 175, 176, 177, 178, 179, 
and 180

[Docket No. PHMSA-2024-0065 (HM-267)]
RIN 2137-AF69


Hazardous Materials: Modernizing Regulations To Facilitate 
Transportation of Hazardous Materials Integral to Spacecraft Components 
and Payloads

AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), 
Department of Transportation (DOT).

ACTION: Advance notice of proposed rulemaking (ANPRM).

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SUMMARY: PHMSA is publishing this ANPRM to solicit feedback on 
streamlining and modernizing the Agency's regulations as they relate to 
the transportation of hazardous materials integral to spacecraft 
payloads or components.

DATES: Comments must be received by April 29, 2026. However, PHMSA will 
consider late-filed comments to the extent possible.

ADDRESSES: You may submit comments identified by the docket number 
PHMSA-2024-0065 (HM-267) by any of the following methods:
    <bullet> Federal e-Rulemaking Portal: <a href="http://www.regulations.gov">http://www.regulations.gov</a>. 
Follow the online instructions for submitting comments.
    <bullet> Fax: 202-493-2251.
    <bullet> Mail: Docket Management System, U.S. Department of 
Transportation, Dockets Operations, M-30, Ground Floor, Room W12-140, 
1200 New Jersey Avenue SE, Washington, DC 20590.
    <bullet> Hand Delivery: U.S. Department of Transportation, Docket 
Operations, M-30, Ground Floor, Room W12-140 in the West Building, 1200 
New Jersey Avenue SE, Washington, DC 20590, between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays.
    Instructions: All submissions must include the agency name and 
docket number (PHMSA-2024-0065) or RIN 2137-AF69 for this ANPRM at the 
beginning of the comment. Note that all comments received will be 
posted without change to <a href="http://www.regulations.gov">http://www.regulations.gov</a> including any 
personal information provided. If sent by mail, comments must be 
submitted in duplicate. Persons wishing to receive confirmation of 
receipt of their comments must include a self-addressed stamped 
postcard.
    Confidential Business Information: Confidential Business 
Information (CBI) is commercial or financial information that is 
treated both customarily and actually as private by its owner. Under 
the Freedom of Information Act (FOIA, 5 U.S.C. 552), CBI is exempt from 
public disclosure. It is important you clearly designate the comments 
submitted as CBI if your comments responsive to this document contain 
commercial or financial information that customarily is treated as 
private; you actually treat as private; and is relevant or responsive 
to this notice. Pursuant to 49 CFR 105.30, you may ask PHMSA to provide 
confidential treatment to information you give to the Agency by taking 
the following steps: (1) mark each page of the original document 
submission containing CBI as ``Confidential:'' (2) send PHMSA, along 
with the original document, a second copy of the original document with 
the CBI deleted; and (3) explain why the information you are submitting 
is CBI. Submissions containing CBI should be sent to Noah Jacobson by 
mail at Standards and Rulemaking Division, Pipeline and Hazardous 
Materials Safety Administration, 2nd Floor, 1200 New Jersey Avenue SE, 
Washington, DC 20590-0001, or by email at <a href="/cdn-cgi/l/email-protection#93fdfcf2fbbdf9f2f0fcf1e0fcfdd3f7fce7bdf4fce5"><span class="__cf_email__" data-cfemail="e48a8b858cca8e85878b86978b8aa4808b90ca838b92">[email&#160;protected]</span></a>. Any 
information PHMSA receives that is not designated specifically as CBI 
will be placed in the public docket.
    Docket: For access to the docket to read background documents or 
comments received, go to <a href="https://www.regulations.gov">https://www.regulations.gov</a>. Follow the online 
instructions for accessing the docket. You also may review the 
documents in person at the address listed above.

FOR FURTHER INFORMATION CONTACT: Noah Jacobson by email at 
<a href="/cdn-cgi/l/email-protection#1e70717f7630747f7d717c6d71705e7a716a30797168"><span class="__cf_email__" data-cfemail="79171618115713181a161b0a1617391d160d571e160f">[email&#160;protected]</span></a> or Steven Andrews by email at 
<a href="/cdn-cgi/l/email-protection#5427203122313a7a353a302631232714303b207a333b22"><span class="__cf_email__" data-cfemail="f7848392819299d996999385928084b7939883d9909881">[email&#160;protected]</span></a>, or by mail at Standards and Rulemaking 
Division, Office of Hazardous Materials Safety, PHMSA, East Building, 
PHH-10, 1200 New Jersey Avenue SE, Washington, DC 20590-0001.

SUPPLEMENTARY INFORMATION:

Abbreviations and Terms

ANPRM Advance Notice of Proposed Rulemaking
CBI Confidential Business Information
CFR Code of Federal Regulations
DHS Department of Homeland Security
DOT Department of Transportation
DOW Department of War (i.e., the Department of Defense)
FAA Federal Aviation Administration
FMCSA Federal Motor Carrier Safety Administration
FRA Federal Railroad Administration
HMR Hazardous Materials Regulations
NASA National Aeronautics and Space Administration
PHMSA Pipeline and Hazardous Materials Safety Administration
PRD Pressure Relief Device
USCG United States Coast Guard

Table of Contents

I. Executive Summary
II. Background
III. Special Permits Issued
IV. Objective
V. Questions for Public Comment

I. Executive Summary

    PHMSA is publishing this ANPRM to solicit stakeholder input on 
opportunities to amend requirements in the Hazardous Materials 
Regulations (HMR) for spacecraft (e.g., launch vehicles, reentry 
vehicles) and space operations that require the transportation of 
hazardous materials integral to spacecraft payloads or components 
(i.e., transporting satellites, capsules, and related equipment to and 
from launch and recovery sites by all transportation modes, but most 
often by highway or vessel).\1\ The President identified enabling 
competition and innovation in the commercial space industry as a 
priority in Executive Order (E.O.) 14335 (``Enabling Competition in the 
Commercial Space Industry'').\2\ Consistent with the President's 
directive, PHMSA is seeking stakeholder feedback regarding 
opportunities to streamline and modernize the requirements in the HMR 
that apply to commercial space operations.
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    \1\ See 49 CFR parts 171-180.
    \2\ 90 FR 40219 (Aug. 19, 2025).
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    The commercial space sector is growing rapidly. Hazardous materials 
are often incorporated into spacecraft payloads and components. 
However, the goods shipped for these space operations are often 
limited-use shipments of unique packagings or articles containing 
various hazardous materials with unique containment

[[Page 3861]]

methods. For example, a payload may consist of a satellite built with 
Division 2.2 gases in non-specification heat pipes, a Class 1 explosive 
squib, and proprietary Class 9 lithium batteries. Such a satellite can 
be difficult to classify for transportation to a launch site due to the 
presence of an integrated Class 1 explosive material and could 
encounter further issues with material segregation requirements 
depending on the specific hazardous materials used in the satellite's 
construction. In addition, the functions of hazardous materials 
employees working on these payloads and components likely will be 
different from traditional hazmat employee functions, necessitating 
unique function-specific training.
    To account for the complexities of space operations, PHMSA has 
issued special permits to government and private entities, providing 
variances from the requirements of the HMR to facilitate the domestic 
transportation of hazardous materials in commerce in support of space 
operations. PHMSA is requesting public input to determine what existing 
standards and best practices are used in the space sector to ensure the 
safety of these hazmat shipments, and what regulations may be 
unnecessary when operating under these standards and best practices. 
This will improve government efficiency and provide regulatory 
certainty for the regulated community by reducing the need to issue 
special permits and addressing cases in which the regulations do not 
prescribe specific provisions.

II. Background

    The HMR is designed primarily with traditional transportation 
methods and packagings in mind. PHMSA issues special permits to allow 
regulated entities to deviate from the requirements of the HMR when 
PHMSA determines the permitted activity, which may involve new 
technology and operational controls, will maintain an equivalent level 
of safety. PHMSA reviews active special permits and considers them for 
inclusion in future rulemakings based on their safety record and 
general applicability. These rulemakings have included packagings and 
industry testing and design standards not authorized or incorporated 
previously into the HMR.
    Spacecraft and their components often are engineered with different 
parameters than traditional packages of hazardous materials due to 
weight constraints, material requirements, and cost factors. Packaging 
traditionally authorized by the HMR may be impractical for the 
containment of hazardous materials integral to spacecraft payloads and 
components. PHMSA has granted special permits since 1970 to the 
National Aeronautics and Space Administration (NASA), Department of War 
(DOW), and the commercial space industry to allow for innovative 
components containing hazardous materials to move in commerce. As the 
frequency of commercial space launches has increased in recent 
years,\3\ PHMSA is now reviewing the HMR and relevant special permits 
to look for opportunities to address the commercial transportation of 
hazardous materials integral to spacecraft payloads or components.
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    \3\ See, e.g., FAA, Commercial Space Data, <a href="https://www.faa.gov/data_research/commercial_space_data">https://www.faa.gov/data_research/commercial_space_data</a> (accessed June 11, 2025).
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III. Special Permits Issued

    PHMSA issues special permits to facilitate the transportation of 
hazardous materials related to space operations that maintain safety 
while reducing the burden of regulations that did not contemplate the 
breadth of today's commercial space industry. In the development of 
this ANPRM, PHMSA conducted an analysis of previously issued special 
permits involving the transportation of hazardous materials for space 
operations to understand which hazardous materials are frequently 
transported and what types of relief are typically granted. Special 
permits offer alternative compliance with an equivalent level of safety 
for cases where the HMR as written may not meet the needs of a shipment 
or new technology. PHMSA assessed 60 special permits and identified 
that the majority of the special permits granted fall into three 
categories of alternative compliance:
    1. Authorizing non-specification pressure vessels and waiving 
pressure relief device (PRD) requirements for Division 2.2 gases.
    2. Providing alternative forms of hazard communication.
    3. Authorizing lithium-ion batteries or cells under alternative 
testing requirements.
    Alternative testing, hazard communication, and pressurized gas 
containment methods are generally used under these circumstances to 
maintain an equivalent level of safety while providing relief from 
requirements not intended for the conditions and parameters of space 
travel. PHMSA acknowledges there is a time and resource cost for 
industry to request and to obtain special permits for these operations; 
therefore, PHMSA is considering ways to reduce costs and to streamline 
operations while maintaining an equivalent level of safety. However, 
before PHMSA is able to propose changes to the HMR, it is crucial that 
PHMSA solicits stakeholder input on the existing standards, 
requirements, and best practices that ensure public safety during more 
common shipments. While special permits address unique scenarios, PHMSA 
is looking to understand the larger context used by industry to develop 
or to adopt future performance standards in the HMR. To address the 
transportation in commerce of hazardous materials integral to 
spacecraft payloads and components, public feedback will provide PHMSA 
with a clearer picture of hazardous materials transportation by the 
space industry.

IV. Objective

    Federal Hazardous Materials Transportation law authorizes the 
Secretary to ``prescribe regulations for the safe transportation, 
including security, of hazardous materials in intrastate, interstate, 
and foreign commerce.'' \4\ The Secretary has delegated this authority 
to PHMSA.\5\ PHMSA has designed the HMR to achieve three primary goals: 
(1) to ensure that hazardous materials are packaged and handled safely 
and securely during transportation; (2) to provide effective 
communication to transportation workers, emergency responders, and the 
general public of the hazards of the materials being transported; and 
(3) to minimize the consequences of an incident should one occur. The 
HMR represent a risk management system that is prevention-oriented and 
focused on identifying safety or security hazards to reduce the 
probability and consequences of a hazardous material release.
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    \4\ 49 U.S.C. 5103(b).
    \5\ 49 CFR 1.97(b).
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    PHMSA also works closely with its modal partners in developing 
modal specific regulations and guidance involved in the transportation 
of hazardous materials. The primary modal administrations that PHMSA 
works with are the: (1) Federal Railroad Administration (FRA) for the 
safe transportation of hazardous materials by rail; \6\ (2) Federal 
Aviation Administration (FAA) for the safe transportation of hazardous 
materials by air; \7\ (3) United States Coast Guard (USCG), part of the 
Department of Homeland Security (DHS), for the safe transportation of 
hazardous materials by

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vessel; \8\ and (4) Federal Motor Carrier Safety Administration (FMCSA) 
for the safe transportation of hazardous materials by public 
highway.\9\
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    \6\ 49 CFR part 174.
    \7\ 49 CFR part 175.
    \8\ 49 CFR part 176.
    \9\ 49 CFR part 177.
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    In this ANPRM, PHMSA seeks public comment on current industry best 
practices, existing consensus standards, and regulatory challenges 
industry experiences when transporting hazardous materials integral to 
spacecraft payloads or components by all modes of transportation, and 
the challenges faced by emergency first responders. This ANPRM provides 
an opportunity for public participation in the development of 
regulatory amendments and promotes a greater exchange of information 
and perspectives among various stakeholders. This step in the 
rulemaking process is intended to lead to more focused and well-
developed proposals in future rules that reflect the views of all 
relevant parties.

V. Questions for Public Comment

    PHMSA invites comments and suggestions on how to address the 
transportation of hazardous materials integral to spacecraft payloads 
and components in the HMR and the regulatory challenges industry faces 
when transporting spacecraft to a launch site, transporting recovered 
spacecraft, and performing related operations while maintaining a high 
level of safety. Whenever possible, please provide supporting data or 
specific examples. When responding to a specific question below, please 
note the question number in your comment to assist PHMSA in properly 
compiling information that it receives.
    1. What specific regulatory challenges do you encounter during the 
terrestrial transportation of hazardous materials in support of space 
operations?
    2. As noted above in Section III, certain types of alternative 
compliance are frequently granted through special permits. What 
existing standards (in addition to HMR-required standards) do you use 
currently in the design and manufacturing of devices and articles 
containing hazardous materials shipped for space operations? Could 
these standards be considered for incorporation into the HMR?
    3. What packagings or articles used to transport hazardous 
materials in support of space operations are not designed or tested to 
an existing consensus industry standard? Are there currently any 
industry-led initiatives to develop new standards for the 
transportation and packaging of these products?
    4. PHMSA is interested in understanding the existing requirements 
of other Federal agencies (e.g., NASA, DOW) to determine which 
requirements in the HMR may be redundant. From the industry stakeholder 
perspective, are there requirements in the HMR that are redundant with 
the regulatory requirements of other Federal agencies?
    5. In what ways are the training requirements of hazardous 
materials employees working in the space industry different from those 
of the hazardous materials industry as a whole?
    6. Are there hazard communication requirements that you believe are 
unnecessary for the transport of hazardous materials to support space 
operations? What operational controls are used during the 
transportation of hazardous materials for space operations that could 
eliminate the need for certain hazard communication? Similarly, what 
potential challenges could be faced by emergency first responders if 
hazard communication is reduced? Potential examples include the use of 
closed roads or transport of hazmat with a security escort.
    7. An article or device containing several different hazardous 
materials may be difficult to classify accurately, particularly if a 
Class 1 explosive material is a component (e.g., an explosive squib). 
What specific definitions or provisions for common types of articles or 
devices that integrate multiple hazardous materials, such as satellites 
or capsules, would provide more clarity for classification of the 
associated hazards?
    8. What specific operational controls or other similar containment 
methods should be considered for assembled spacecraft being transported 
in commerce for space operations? What operational controls are used 
during the transportation of hazardous materials for space operations 
that could ensure an equivalent level of safety to performance-oriented 
packaging requirements?
    9. How are batteries integrated into components of spacecraft or 
payloads? What battery chemistries are being used? How are those 
batteries transported during the integration process and spacecraft 
recovery process?
    10. How frequently do you transport multiple hazardous materials 
together in support of space operations and what operational controls 
are used? How frequently do you move only an individual hazardous 
material or article in support of space operations?
    11. What modes of transportation (e.g., highway, rail, vessel, air) 
do you use to transport hazardous materials in support of space 
operations? Should any potential HMR provisions be limited to a 
specific-transport mode?
    As noted above, PHMSA seeks comment on each of these questions, as 
well as any additional information that may be pertinent when 
considering how to address space operations in the HMR.

    Issued in Washington, DC, on January 26, 2026, under the 
authority delegated in 49 CFR 1.97.
William A. Quade,
Acting Associate Administrator for Hazardous Materials Safety, Pipeline 
and Hazardous Materials Safety Administration.
[FR Doc. 2026-01758 Filed 1-28-26; 8:45 am]
BILLING CODE 4910-60-P


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Indexed from Federal Register on January 29, 2026.

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