Proposed Rule2025-12555

Airworthiness Directives; Honda Aircraft Company LLC Airplanes

Primary source

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Published
July 7, 2025

Issuing agencies

Transportation DepartmentFederal Aviation Administration

Abstract

The FAA proposes to adopt a new airworthiness directive (AD) for certain Honda Aircraft Company LLC (Honda) Model HA-420 airplanes. This proposed AD was prompted by the discovery of a gap between the trailing edge wing nut plates and leading edge aileron balance weights being less than the minimum required clearance. This proposed AD would require replacing the affected left and right aileron fixed balance weights with reduced geometry fixed balance weights. The FAA is proposing this AD to address the unsafe condition on these products.

Full Text

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<title>Federal Register, Volume 90 Issue 127 (Monday, July 7, 2025)</title>
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[Federal Register Volume 90, Number 127 (Monday, July 7, 2025)]
[Proposed Rules]
[Pages 29804-29806]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2025-12555]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2025-1355; Project Identifier AD-2025-00016-A]
RIN 2120-AA64


Airworthiness Directives; Honda Aircraft Company LLC Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

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SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) 
for certain Honda Aircraft Company LLC (Honda) Model HA-420 airplanes. 
This proposed AD was prompted by the discovery of a gap between the 
trailing edge wing nut plates and leading edge aileron balance weights 
being less than the minimum required clearance. This proposed AD would 
require replacing the affected left and right aileron fixed balance 
weights with reduced geometry fixed balance weights. The FAA is 
proposing this AD to address the unsafe condition on these products.

DATES: The FAA must receive comments on this proposed AD by August 21, 
2025.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
    <bullet> Federal eRulemaking Portal: Go to <a href="http://regulations.gov">regulations.gov</a>. Follow 
the instructions for submitting comments.
    <bullet> Fax: (202) 493-2251.
    <bullet> Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE, Washington, DC 20590.
    <bullet> Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    AD Docket: You may examine the AD docket at <a href="http://regulations.gov">regulations.gov</a> under 
Docket No. FAA-2025-1355; or in person at Docket Operations between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD 
docket contains this NPRM, any comments received, and other 
information. The street address for Docket Operations is listed above.
    Material Incorporated by Reference:
    <bullet> For Honda Aircraft Company material identified in this 
proposed AD, contact Honda, 6430 Ballinger Road, Greensboro, NC 27410; 
phone: (336) 662-0246; website: <a href="http://hondajet.com">hondajet.com</a>.

[[Page 29805]]

    <bullet> You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 901 Locust, Kansas City, 
MO 64106. For information on the availability of this material at the 
FAA, call (817) 222-5110.

FOR FURTHER INFORMATION CONTACT: Tuan Tran, Aviation Safety Engineer, 
FAA, 1701 Columbia Avenue, College Park, GA 30337; phone: (404) 474-
5522; email: <a href="/cdn-cgi/l/email-protection#87beaae6f4e8aae6f3ebe6e4e8aae6e3f4c7e1e6e6a9e0e8f1"><span class="__cf_email__" data-cfemail="f3cade92809cde92879f92909cde929780b3959292dd949c85">[email&#160;protected]</span></a>.

SUPPLEMENTARY INFORMATION:

Comments Invited

    The FAA invites you to send any written relevant data, views, or 
arguments about this proposal. Send your comments to an address listed 
under the ADDRESSES section. Include ``Docket No. FAA-2025-1355; 
Project Identifier AD-2025-00016-A'' at the beginning of your comments. 
The most helpful comments reference a specific portion of the proposal, 
explain the reason for any recommended change, and include supporting 
data. The FAA will consider all comments received by the closing date 
and may revise this proposal because of those comments.
    Except for Confidential Business Information (CBI) as described in 
the following paragraph, and other information as described in 14 CFR 
11.35, the FAA will post all comments received, without change, to 
<a href="http://regulations.gov">regulations.gov</a>, including any personal information you provide. The 
agency will also post a report summarizing each substantive verbal 
contact received about this NPRM.

Confidential Business Information

    CBI is commercial or financial information that is both customarily 
and actually treated as private by its owner. Under the Freedom of 
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public 
disclosure. If your comments responsive to this NPRM contain commercial 
or financial information that is customarily treated as private, that 
you actually treat as private, and that is relevant or responsive to 
this NPRM, it is important that you clearly designate the submitted 
comments as CBI. Please mark each page of your submission containing 
CBI as ``PROPIN.'' The FAA will treat such marked submissions as 
confidential under the FOIA, and they will not be placed in the public 
docket of this NPRM. Submissions containing CBI should be sent to Tuan 
Tran, Aviation Safety Engineer, FAA, 1701 Columbia Avenue, College 
Park, GA 30337. Any commentary that the FAA receives which is not 
specifically designated as CBI will be placed in the public docket for 
this rulemaking.

Background

    The FAA was advised that, during a production quality assurance 
inspection, a gap between the trailing edge wing nut plates and leading 
edge aileron balance weights was discovered with less than the minimum 
required clearance on a Honda Model HA-420 airplane. Starting with 
airplane serial number 235, the wing trailing edge nut plates were 
relocated closer to the trailing edge to standardize the manufacturing 
process and improve interchangeability among different serial-numbered 
airplanes. Relocating these nut plates reduced the gap between the nut 
plates and the balance weights. This reduction could result in jamming 
or contact between the balance weights and the nut plates, negatively 
affecting flight and causing damage to the airplane. The unsafe 
condition, if not addressed, could result in loss of control of the 
airplane.

FAA's Determination

    The FAA is issuing this NPRM after determining that the unsafe 
condition described previously is likely to exist or develop on other 
products of the same type design.

Material Incorporated by Reference Under 1 CFR Part 51

    The FAA reviewed Honda Aircraft Company Service Bulletin No. SB-
420-27-011, Revision B, dated December 24, 2024. This material 
specifies procedures for replacing the affected left and right aileron 
fixed balance weights with reduced geometry fixed balance weights to 
ensure the minimum required clearances are maintained with the adjacent 
wing trailing edge panel fasteners.
    This material is reasonably available because the interested 
parties have access to it through their normal course of business or by 
the means identified in the ADDRESSES section.

Proposed AD Requirements in This NPRM

    This proposed AD would require accomplishing the actions specified 
in the service information already described, except as discussed under 
``Differences Between this Proposed AD and the Referenced Material.''

Differences Between This Proposed AD and the Referenced Material

    Honda SB No. SB-4-20-27-011, Revision B, specifies contacting Honda 
if proper aileron balance cannot be attained using adjustable balance 
weights, but this proposed AD would require using a procedure approved 
by the Manager, East Certification Branch, FAA.

Costs of Compliance

    The FAA estimates that this AD, if adopted as proposed, would 
affect 38 airplanes of U.S. registry.
    The FAA estimates the following costs to comply with this proposed 
AD:

                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
                                                                                     Cost per      Cost on U.S.
                Action                         Labor cost           Parts cost        product        operators
----------------------------------------------------------------------------------------------------------------
Replace the left and right inboard and  45 work-hours x $85 per           $3,676          $7,501        $285,038
 outboard fixed balance weights.         hour = $3,825.
----------------------------------------------------------------------------------------------------------------

    The instructions for repair could vary significantly from airplane 
to airplane if proper aileron balance cannot be attained using 
adjustable balance weights. The FAA has no way of determining the cost 
of this repair or the number of airplanes that may require repair.
    The FAA has included all known costs in its cost estimate. 
According to the manufacturer, however, some of the costs of this 
proposed AD may be covered under warranty, thereby reducing the cost 
impact on affected operators.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: General requirements. 
Under that section, Congress charges the FAA

[[Page 29806]]

with promoting safe flight of civil aircraft in air commerce by 
prescribing regulations for practices, methods, and procedures the 
Administrator finds necessary for safety in air commerce. This 
regulation is within the scope of that authority because it addresses 
an unsafe condition that is likely to exist or develop on products 
identified in this rulemaking action.

Regulatory Findings

    The FAA determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Would not affect intrastate aviation in Alaska, and
    (3) Would not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive:

    Honda Aircraft Company LLC: Docket No. FAA-2025-1355; Project 
Identifier AD-2025-00016-A.

(a) Comments Due Date

    The FAA must receive comments on this airworthiness directive 
(AD) by August 21, 2025.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to Honda Aircraft Company LLC (Honda) Model HA-
420 airplanes, serial numbers 42000172, 42000235 through 42000265 
inclusive, and 42000267 through 42000272 inclusive, certificated in 
any category, with aileron balance weight part number HJ1-15751-152-
003 or HJ1-15751-157-003 installed.

(d) Subject

    Joint Aircraft System Component (JASC) Code 2710, Aileron 
Control System.

(e) Unsafe Condition

    This AD was prompted by the discovery that the gap between the 
trailing edge wing nut plates and leading edge aileron balance 
weights may be less than the minimum required clearance. The FAA is 
issuing this AD to prevent jamming or contact between the balance 
weights and the nut plates. The unsafe condition, if not addressed, 
could result in loss of control of the airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Required Actions

    Before further flight after the effective date of this AD, 
replace the left and right aileron fixed balance weights in 
accordance with steps 3.0(3) through 3.0(8) of the Accomplishment 
Instructions in Honda Aircraft Company Service Bulletin No. SB-420-
27-011, Revision B, dated December 24, 2024 (Honda SB No. SB-4-20-
27-011, Revision B), except as provided in paragraphs (g)(1) through 
(3) of this AD.
    (1) Instead of discarding parts, you must remove those parts 
from service.
    (2) This AD does not require returning parts to the 
manufacturer.
    (3) Instead of contacting Honda if proper aileron balance cannot 
be attained using adjustable balance weights, this AD requires 
attaining proper aileron balance using a procedure approved by the 
Manager, East Certification Branch, FAA.

(h) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, East Certification Branch, FAA, has the 
authority to approve AMOCs for this AD, if requested using the 
procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, 
send your request to your principal inspector or local Flight 
Standards District Office, as appropriate. If sending information 
directly to the manager of the East Certification Branch, send it to 
the attention of the person identified in paragraph (i) of this AD 
and email to: <a href="/cdn-cgi/l/email-protection#88c9c5c7cbc8eee9e9a6efe7fe"><span class="__cf_email__" data-cfemail="cc8d81838f8caaadade2aba3ba">[email&#160;protected]</span></a>.
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.
    (3) For material that contains steps that are labeled as RC the 
provisions of paragraphs (h)(3)(i) and (ii) of this AD apply.
    (i) The steps labeled as RC, including substeps under an RC step 
and any figures identified in an RC step, must be done to comply 
with the AD. An AMOC is required for any deviations to RC steps, 
including substeps and identified figures.
    (ii) Steps not labeled as RC may be deviated from using accepted 
methods in accordance with the operator's maintenance or inspection 
program without obtaining approval of an AMOC, provided the RC 
steps, including substeps and identified figures, can still be done 
as specified, and the airplane can be put back in an airworthy 
condition.

(i) Additional Information

    For more information about this AD, contact Tuan Tran, Aviation 
Safety Engineer, FAA, 1701 Columbia Avenue, College Park, GA 30337; 
phone: (404) 474-5522; email: <a href="/cdn-cgi/l/email-protection#bb8296dac8d496dacfd7dad8d496dadfc8fbdddada95dcd4cd"><span class="__cf_email__" data-cfemail="dbe2f6baa8b4f6baafb7bab8b4f6babfa89bbdbabaf5bcb4ad">[email&#160;protected]</span></a>.

(j) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the material listed in this 
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this material as applicable to do the actions 
required by this AD, unless the AD specifies otherwise.
    (i) Honda Aircraft Company Service Bulletin No. SB-420-27-011, 
Revision B, dated December 24, 2024.
    (ii) [Reserved]
    (3) For Honda Aircraft Company material identified in this AD, 
contact Honda, 6430 Ballinger Road, Greensboro NC 27410; phone: 
(336) 662-0246; website: <a href="http://hondajet.com">hondajet.com</a>.
    (4) You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 901 Locust, Kansas 
City, MO 64106. For information on the availability of this material 
at the FAA, call (817) 222-5110.
    (5) You may view this material at the National Archives and 
Records Administration (NARA). For information on the availability 
of this material at NARA, visit <a href="http://www.archives.gov/federal-register/cfr/ibr-locations">www.archives.gov/federal-register/cfr/ibr-locations</a> or email <a href="/cdn-cgi/l/email-protection#f99f8bd790978a899c9a8d909697b997988b98d79e968f"><span class="__cf_email__" data-cfemail="ccaabee2a5a2bfbca9afb8a5a3a28ca2adbeade2aba3ba">[email&#160;protected]</span></a>.

    Issued on July 1, 2025.
Steven W. Thompson,
Acting Deputy Director, Compliance & Airworthiness Division, Aircraft 
Certification Service.
[FR Doc. 2025-12555 Filed 7-3-25; 8:45 am]
BILLING CODE 4910-13-P


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