Proposed Rule2025-06963

Airworthiness Directives; General Electric Company Engines

Primary source

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Published
April 25, 2025

Issuing agencies

Transportation DepartmentFederal Aviation Administration

Abstract

The FAA is revising a notice of proposed rulemaking (NPRM) that applied to certain General Electric Company (GE) Model CF34- 10E2A1, CF34-10E6, CF34-10E6A1, CF34-10E7, and CF34-10E7-B engines having certain high-pressure turbine (HPT) front rotating air seals installed. This action revises the NPRM by adding Model CF34-10E5 and CF34-10E5A1 engines to the applicability. The FAA is proposing this airworthiness directive (AD) to address the unsafe condition on these products. Since these actions would impose an additional burden over those in the NPRM, the agency is requesting comments on this SNPRM.

Full Text

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<title>Federal Register, Volume 90 Issue 79 (Friday, April 25, 2025)</title>
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[Federal Register Volume 90, Number 79 (Friday, April 25, 2025)]
[Proposed Rules]
[Pages 17345-17348]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2025-06963]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2024-1885; Project Identifier AD-2023-00995-E]
RIN 2120-AA64


Airworthiness Directives; General Electric Company Engines

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Supplemental notice of proposed rulemaking (SNPRM).

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SUMMARY: The FAA is revising a notice of proposed rulemaking (NPRM) 
that applied to certain General Electric Company (GE) Model CF34-
10E2A1, CF34-10E6, CF34-10E6A1, CF34-10E7, and CF34-10E7-B engines 
having certain high-pressure turbine (HPT) front rotating air seals 
installed. This action revises the NPRM by adding Model CF34-10E5 and 
CF34-10E5A1 engines to the applicability. The FAA is proposing this 
airworthiness directive (AD) to address the unsafe condition on these 
products. Since these actions would impose an additional burden over 
those in the NPRM, the agency is requesting comments on this SNPRM.

DATES: The FAA must receive comments on this SNPRM by June 9, 2025.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
    <bullet> Federal eRulemaking Portal: Go to <a href="http://regulations.gov">regulations.gov</a>. Follow 
the instructions for submitting comments.
    <bullet> Fax: (202) 493-2251.
    <bullet> Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE, Washington, DC 20590.
    <bullet> Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    AD Docket: You may examine the AD docket at <a href="http://regulations.gov">regulations.gov</a> under 
Docket No. FAA-2024-1885; or in person at Docket Operations between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD 
docket contains this SNPRM, any comments received, and other 
information. The street address for Docket Operations is listed above.
    Material Incorporated by Reference:
    <bullet> For GE material identified in this SNPRM, contact GE, 1 
Neumann Way, Cincinnati, OH 45215; phone: (513) 552-3272; email: 
<a href="/cdn-cgi/l/email-protection#8beafde2eaffe2e4e5a5ede7eeeefff8fefbfbe4f9ffcbb7eaabe3f9eeedb6" http: ge.com">ge.com</a>">aviation.fleetsupport@<a href="http://ge.com">ge.com</a></a>; website: <a href="http://ge.com">ge.com</a>.
    <bullet> You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 1200 District Avenue, 
Burlington, MA 01803. For information on the availability of this 
material at the FAA, call (817) 222-5110.

FOR FURTHER INFORMATION CONTACT: Alexei Marqueen, Aviation Safety 
Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: 
(781) 238-7178; email: <a href="/cdn-cgi/l/email-protection#72131e170a171b5c065c1f1300030717171c321413135c151d04"><span class="__cf_email__" data-cfemail="ed8c8188958884c399c3808c9f9c98888883ad8b8c8cc38a829b">[email&#160;protected]</span></a>.

SUPPLEMENTARY INFORMATION:

Comments Invited

    The FAA invites you to send any written relevant data, views, or 
arguments about this proposal. Send your comments to an address listed 
under the ADDRESSES section. Include ``Docket No. FAA-2024-1885; 
Project Identifier AD-2023-00995-E'' at the beginning of your comments. 
The most helpful comments reference a specific portion of the proposal, 
explain the reason for any recommended change, and include supporting 
data. The FAA will consider all comments received by the closing date 
and may again revise the proposal because of those comments.
    Except for Confidential Business Information (CBI) as described in 
the following paragraph, and other information as described in 14 CFR 
11.35, the FAA will post all comments received, without change, to 
<a href="http://regulations.gov">regulations.gov</a>, including any personal information you provide. The 
agency will also post a report summarizing each substantive verbal 
contact received about this SNPRM.

Confidential Business Information

    CBI is commercial or financial information that is both customarily 
and actually treated as private by its owner. Under the Freedom of 
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public 
disclosure. If your comments responsive to this SNPRM contain 
commercial or financial information that is customarily treated as 
private, that you actually treat as private, and that is relevant or 
responsive to this SNPRM, it is important that you clearly designate 
the submitted comments as CBI. Please mark each page of your submission 
containing CBI as ``PROPIN.'' The FAA will treat such marked 
submissions as confidential under the FOIA, and they will not be placed 
in the public docket of this SNPRM. Submissions containing CBI should 
be sent to Alexei Marqueen, Aviation Safety Engineer, FAA, 2200 South 
216th Street, Des Moines, WA 98198. Any commentary that the FAA 
receives which is not specifically designated as CBI will be placed in 
the public docket for this rulemaking.

Background

    The FAA issued an NPRM to amend 14 CFR part 39 by adding an AD that 
would apply to certain GE Model CF34-10E2A1, CF34-10E6, CF34-10E6A1, 
CF34-10E7, and CF34-10E7-B engines with certain part numbered high-
pressure turbine (HPT) front rotating air seals installed. The NPRM was

[[Page 17346]]

published in the Federal Register on July 24, 2024 (89 FR 59860). The 
NPRM was prompted by a report of indications found in certain HPT front 
rotating air seals at the rabbet surface where the affected part 
interacts with the HPT rotor disk tabs. The manufacturer investigated 
and determined that the indications were caused by a high edge of 
contact stress between the HPT rotor disk and the rabbet surface of the 
HPT front rotating air seal. In the NPRM, the FAA proposed to require 
repetitive FPIs to detect indications or linear indications (any 
indication that is four times longer than the width of that same 
indication) in the HPT front rotating air seal and, if necessary, 
replacement of the HPT front rotating air seal or HPT rotor disk with 
parts eligible for installation. Additionally, replacing the HPT front 
rotating air seal with an updated design part constitutes as a 
terminating action for the proposed AD.

Actions Since the NPRM Was Issued

    Since the FAA issued the NPRM, the FAA has determined changes to 
the applicability are necessary, primarily based on comments received 
from several commenters and additional review.

Comments

    The FAA received comments on the NPRM from Japan Airlines and the 
Air Line Pilots Association, International (ALPA). ALPA supported the 
NPRM without change. The agency considered the comments received from 
Japan Airlines and the following discussion presents these comments and 
the FAA's response.

Request To Update the Applicability

    Japan Airlines suggested that the applicability of the NPRM include 
Models CF34-10E5 and CF34-10E5A1, because the effectivity of GE CF34-
10E Service Bulletin 72-0341 R02, dated September 24, 2021 (GE SB 72-
0341 R02) applies to all CF34-10E engines with an installed high-
pressure turbine (HPT) front rotating air seals, part number (P/N) 
1865M49P04, P/N 2448M30P02, or P/N 2448M30P03. The FAA agrees and has 
revised paragraph (c) to include Model CF34-10E5 and CF34-10E5A1 
engines.

Request To Revise Compliance Time

    Japan Airlines also requested that the compliance time be revised 
to match the service bulletin in that the proposed actions be when the 
HPT rotor assembly is exposed instead of disassembled from the core 
module assembly. Japan Airlines stated that the compliance time in 
paragraph (g)(1) of the proposed AD shows to replace ``at the next 
exposure of the HPT rotor assembly'' and paragraph (i)(1) of the 
proposed AD shows that a ``piece part exposure'' is when the HPT front 
rotating air seal is disassembled from the HPT rotor assembly. If the 
FAA's intent was to match the service bulletin, Japan Airlines 
suggested that the compliance time of paragraph (g)(1) of the proposed 
AD be changed to ``at the next exposure of the HPT rotor assembly and 
each exposure thereafter; and the definition in paragraph (i)(1) of the 
proposed AD be changed to ``exposure of the HPT rotor assembly is when 
the HPT rotor assembly is disassembled from the core module assembly.
    The FAA agrees and has revised paragraph (g)(1) to use ``at next 
exposure of the HPT rotor assembly'' and paragraph (i)(1) to define 
``exposure of HPT rotor assembly'' to match the intent of the service 
bulletin.

FAA's Determination

    The FAA is proposing this AD after determining the unsafe condition 
described previously is likely to exist or develop in other products of 
the same type design. Certain changes described above expand the scope 
of the NPRM. As a result, it is necessary to reopen the comment period 
to provide additional opportunity for the public to comment on this 
SNPRM.

Material Incorporated by Reference Under 1 CFR Part 51

    The FAA reviewed GE SB 72-0341 R02. This material specifies 
procedures for repetitive FPIs and eddy current inspections of certain 
HPT front rotating air seals for indications or linear indications and, 
if necessary, replacement of the affected HPT front rotating air seals 
or the HPT rotor disk with parts eligible for installation. This 
material is reasonably available because the interested parties have 
access to it through their normal course of business or by the means 
identified in ADDRESSES.

Proposed AD Requirements in This SNPRM

    This proposed AD would require, at the next exposure of the HPT 
rotor assembly, repetitive FPIs to detect indications or linear 
indications (any indication that is four times longer than the width of 
that same indication) in the HPT front rotating air seal and, if 
necessary, replacement of the HPT front rotating air seal or HPT rotor 
disk with parts eligible for installation. Additionally, replacing the 
HPT front rotating air seal with an updated design part constitutes 
terminating action for the proposed AD.

Costs of Compliance

    The FAA estimates that this AD, if adopted as proposed, affects 228 
engines installed on airplanes of U.S. registry.
    The FAA estimates the following costs to comply with this proposed 
AD:

                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
                                                                                     Cost per      Cost on U.S.
                Action                         Labor cost           Parts cost        product        operators
----------------------------------------------------------------------------------------------------------------
FPI of the HPT front rotating air seal  8 work-hours x $85 per                $0            $680        $155,040
                                         hour = $680.
----------------------------------------------------------------------------------------------------------------

    The FAA estimates the following costs to do any necessary 
replacements that would be required based on the results of the 
proposed inspections. The agency has no way of determining the number 
of engines that might need these replacements:

                                               On-Condition Costs
----------------------------------------------------------------------------------------------------------------
                                                                                                     Cost per
                    Action                                 Labor cost               Parts cost        product
----------------------------------------------------------------------------------------------------------------
Replace HPT front rotating air seal...........  8 work-hours x $85 per hour =           $332,000        $332,680
                                                 $680.
Replace HPT rotor disk........................  8 work-hours x $85 per hour =            341,800         342,480
                                                 $680.
----------------------------------------------------------------------------------------------------------------


[[Page 17347]]

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: General requirements. 
Under that section, Congress charges the FAA with promoting safe flight 
of civil aircraft in air commerce by prescribing regulations for 
practices, methods, and procedures the Administrator finds necessary 
for safety in air commerce. This regulation is within the scope of that 
authority because it addresses an unsafe condition that is likely to 
exist or develop on products identified in this rulemaking action.

Regulatory Findings

    The FAA determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Would not affect intrastate aviation in Alaska, and
    (3) Would not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive:

General Electric Company: Docket No. FAA-2024-1885; Project 
Identifier AD-2023-00995-E.

(a) Comments Due Date

    The FAA must receive comments on this airworthiness directive 
(AD) by June 9, 2025.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to General Electric Company CF34-10E2A1, CF34-
10E6, CF34-10E6A1, CF34-10E7, CF34-10E7-B, CF34-10E5, and CF34-
10E5A1 engines with an installed high-pressure turbine (HPT) front 
rotating air seal having a part number (P/N) 1865M49P04, 2448M30P02, 
or 2448M30P03.

(d) Subject

    Joint Aircraft System Component (JASC) Code 7250, Turbine 
Section.

(e) Unsafe Condition

    This AD was prompted by a report of cracks found in the HPT 
rotating air front seal. The FAA is issuing this AD to detect 
indications and linear indications (any indication which is four 
times longer than the width of that same indication) of the HPT 
front rotating air seal. The FAA is issuing this AD to prevent 
failure of the HPT front rotating air seal or HPT rotor disk. The 
unsafe condition, if not addressed, could result in uncontained 
release of the HPT front rotating air seal or HPT rotor disk, damage 
to the engine, and damage to the airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Required Actions

    (1) At the next exposure of the HPT rotor assembly after the 
effective date of this AD and each exposure thereafter, perform a 
fluorescent penetrant inspection (FPI) of the HPT front rotating air 
seal for indications or linear indications in accordance with 
paragraphs 3.B.(1)(a) through (f), of GE CF34-10E Service Bulletin 
(SB) 72-0341 R02, dated September 24, 2021 (GE CF34-10E SB 72-0341 
R02).
    (2) If during any FPI required by paragraph (g)(1) of this AD, 
any indication greater than 0.015 in. (0.38mm) or any linear 
indication is found, before further flight, remove the HPT front 
rotating air seal from service and replace with a part eligible for 
installation, in accordance with paragraphs 3.B.(1)(g) and (h) of GE 
CF34-10E SB 72-0341 R02.
    (3) If during any FPI required by paragraph (g)(1) of this AD, 
any indication is found that extends beyond the rabbet diameter M, 
as specified in paragraph 3.B.(1)(i), Figure 1, and Figure 4 (Sheet 
2) of GE CF34-10E SB 72-0341 R02, before further flight, remove the 
HPT rotor disk from service and replace with a part eligible for 
installation, in accordance with paragraph 3.B.(1)(i)2 of GE CF34-
10E SB 72-0341 R02.

(h) Optional Terminating Action

    Replacing the HPT front rotating air seal with an HPT front 
rotating air seal having P/N 2929M57P01 terminates the requirements 
of this AD.

(i) Definitions

    For the purpose of this AD, the definitions in paragraphs (i)(1) 
through (3) of this AD apply:
    (1) An ``exposure of the HPT rotor assembly'' is when the HPT 
rotor assembly is removed from the core module assembly.
    (2) A ``linear indication'' is any indication whose length is at 
least four times greater than its width.
    (3) A ``part eligible for installation'' is defined as the 
following, as applicable:
    (i) An HPT front rotating air seal that is eligible for 
installation is an HPT front rotating air seal having P/N 
1865M49P04, P/N 2448M30P02, or P/N 2448M30P03 that has passed the 
inspection required by paragraph (g)(1) of this AD, or an HPT front 
rotating air seal having P/N 2929M57P01.
    (ii) An HPT rotor disk that is eligible for installation is an 
HPT rotor disk having P/N 1865M51P03 or P/N 1865M51P04 that has not 
been removed from service as a result of the actions required by 
paragraph (g)(3) of this AD.

(j) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, AIR-520 Continued Operational Safety Branch, 
FAA, has the authority to approve AMOCs for this AD, if requested 
using the procedures found in 14 CFR 39.19. In accordance with 14 
CFR 39.19, send your request to your principal inspector or local 
Flight Standards District Office, as appropriate. If sending 
information directly to the manager of the AIR-520 Continued 
Operational Safety Branch, send it to the attention of the person 
identified in paragraph (k) of this AD and email to: <a href="/cdn-cgi/l/email-protection#dc9d91939f9cbabdbdf2bbb3aa"><span class="__cf_email__" data-cfemail="490804060a092f2828672e263f">[email&#160;protected]</span></a>.
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office.

(k) Related Information

    For more information about this AD, contact Alexei Marqueen, 
Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, 
WA 98198; phone: (781) 238-7178; email: <a href="/cdn-cgi/l/email-protection#d8b9b4bda0bdb1f6acf6b5b9aaa9adbdbdb698beb9b9f6bfb7ae"><span class="__cf_email__" data-cfemail="e2838e879a878bcc96cc8f8390939787878ca2848383cc858d94">[email&#160;protected]</span></a>.

(l) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the material listed in this 
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this material as applicable to do the actions 
required by this AD, unless the AD specifies otherwise.
    (i) GE CF34-10E Service Bulletin 72-0341 R02, dated September 
24, 2021.
    (ii) [Reserved]
    (3) For GE material identified in this AD, contact the General 
Electric Company, 1 Neumann Way, Cincinnati, OH 45215; phone: (513) 
552-3272; email: <a href="/cdn-cgi/l/email-protection#dabbacb3bbaeb3b5b4f4bcb6bfbfaea9afaaaab5a8ae9ae6bbfab2a8bfbce7" http: ge.com">ge.com</a>">aviation.fleetsupport@<a href="http://ge.com">ge.com</a></a>; website: <a href="http://ge.com">ge.com</a>.

[[Page 17348]]

    (4) You may view this material at FAA, Airworthiness Products 
Section, Operational Safety Branch, 1200 District Avenue, 
Burlington, MA 01803. For information on the availability of this 
material at the FAA, call (817) 222-5110.
    (5) You may view this material at the National Archives and 
Records Administration (NARA). For information on the availability 
of this material at NARA, visit <a href="http://www.archives.gov/federal-register/cfr/ibr-locations">www.archives.gov/federal-register/cfr/ibr-locations</a> or email <a href="/cdn-cgi/l/email-protection#3b5d49155255484b5e584f5254557b555a495a155c544d"><span class="__cf_email__" data-cfemail="f49286da9d9a87849197809d9b9ab49a958695da939b82">[email&#160;protected]</span></a>.

    Issued on April 18, 2025.
Peter A. White,
Deputy Director, Integrated Certificate Management Division, Aircraft 
Certification Service.
[FR Doc. 2025-06963 Filed 4-24-25; 8:45 am]
BILLING CODE 4910-13-P


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