Proposed Rule2025-04951

Airworthiness Directives; The Boeing Company Airplanes

Primary source

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Published
March 28, 2025

Issuing agencies

Transportation DepartmentFederal Aviation Administration

Abstract

The FAA proposes to adopt a new airworthiness directive (AD) for certain The Boeing Company Model 777-200LR Series and 777-300ER Series airplanes. This proposed AD was prompted by reports of chafing and arcing damage on the light emitting diode (LED) sidewall wire bundles. This proposed AD would require a general visual inspection (GVI) of the sidewall light for chafing damage and applicable on- condition actions. The FAA is proposing this AD to address the unsafe condition on these products.

Full Text

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<title>Federal Register, Volume 90 Issue 59 (Friday, March 28, 2025)</title>
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[Federal Register Volume 90, Number 59 (Friday, March 28, 2025)]
[Proposed Rules]
[Pages 14055-14057]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2025-04951]


========================================================================
Proposed Rules
                                                Federal Register
________________________________________________________________________

This section of the FEDERAL REGISTER contains notices to the public of 
the proposed issuance of rules and regulations. The purpose of these 
notices is to give interested persons an opportunity to participate in 
the rule making prior to the adoption of the final rules.

========================================================================


Federal Register / Vol. 90, No. 59 / Friday, March 28, 2025 / 
Proposed Rules

[[Page 14055]]



DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2025-0348; Project Identifier AD-2024-00626-T]
RIN 2120-AA64


Airworthiness Directives; The Boeing Company Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

-----------------------------------------------------------------------

SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) 
for certain The Boeing Company Model 777-200LR Series and 777-300ER 
Series airplanes. This proposed AD was prompted by reports of chafing 
and arcing damage on the light emitting diode (LED) sidewall wire 
bundles. This proposed AD would require a general visual inspection 
(GVI) of the sidewall light for chafing damage and applicable on-
condition actions. The FAA is proposing this AD to address the unsafe 
condition on these products.

DATES: The FAA must receive comments on this proposed AD by May 12, 
2025.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
    <bullet> Federal eRulemaking Portal: Go to <a href="http://regulations.gov">regulations.gov</a>. Follow 
the instructions for submitting comments.
    <bullet> Fax: 202-493-2251.
    <bullet> Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE, Washington, DC 20590.
    <bullet> Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    AD Docket: You may examine the AD docket at <a href="http://regulations.gov">regulations.gov</a> under 
Docket No. FAA-2025-0348; or in person at Docket Operations between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD 
docket contains this NPRM, any comments received, and other 
information. The street address for Docket Operations is listed above.
    Material Incorporated by Reference:
    <bullet> For the Boeing material identified in this proposed AD, 
contact Boeing Commercial Airplanes, Attention: Contractual & Data 
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 
90740-5600; telephone 562-797-1717; website <a href="http://myboeingfleet.com">myboeingfleet.com</a>.
    <bullet> You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 2200 South 216th St., Des 
Moines, WA. For information on the availability of this material at the 
FAA, call 206-231-3195. It is also available at <a href="http://regulations.gov">regulations.gov</a> under 
Docket No. FAA-2025-0348.

FOR FURTHER INFORMATION CONTACT: Raja Vengadasalam, Aviation Safety 
Engineer, FAA, 2200 South 216th St., Des Moines, WA 98198; phone: 206-
231-3537; email: <a href="/cdn-cgi/l/email-protection#87f5e6ede6a9f1e2e9e0e6e3e6f4e6ebe6eac7e1e6e6a9e0e8f1"><span class="__cf_email__" data-cfemail="84f6e5eee5aaf2e1eae3e5e0e5f7e5e8e5e9c4e2e5e5aae3ebf2">[email&#160;protected]</span></a>.

SUPPLEMENTARY INFORMATION:

Comments Invited

    The FAA invites you to send any written relevant data, views, or 
arguments about this proposal. Send your comments to an address listed 
under the ADDRESSES section. Include ``Docket No. FAA-2025-0348; 
Project Identifier AD-2024-00626-T'' at the beginning of your comments. 
The most helpful comments reference a specific portion of the proposal, 
explain the reason for any recommended change, and include supporting 
data. The FAA will consider all comments received by the closing date 
and may amend this proposal because of those comments.
    Except for Confidential Business Information (CBI) as described in 
the following paragraph, and other information as described in 14 CFR 
11.35, the FAA will post all comments received, without change, to 
<a href="http://regulations.gov">regulations.gov</a>, including any personal information you provide. The 
agency will also post a report summarizing each substantive verbal 
contact received about this NPRM.

Confidential Business Information

    CBI is commercial or financial information that is both customarily 
and actually treated as private by its owner. Under the Freedom of 
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public 
disclosure. If your comments responsive to this NPRM contain commercial 
or financial information that is customarily treated as private, that 
you actually treat as private, and that is relevant or responsive to 
this NPRM, it is important that you clearly designate the submitted 
comments as CBI. Please mark each page of your submission containing 
CBI as ``PROPIN.'' The FAA will treat such marked submissions as 
confidential under the FOIA, and they will not be placed in the public 
docket of this NPRM. Submissions containing CBI should be sent to Raja 
Vengadasalam, Aviation Safety Engineer, FAA, 2200 South 216th St., Des 
Moines, WA 98198; phone: 206-231-3537; email: 
<a href="/cdn-cgi/l/email-protection#5f2d3e353e71293a31383e3b3e2c3e333e321f393e3e71383029"><span class="__cf_email__" data-cfemail="8af8ebe0eba4fcefe4edebeeebf9ebe6ebe7caecebeba4ede5fc">[email&#160;protected]</span></a>. Any commentary that the FAA receives that is 
not specifically designated as CBI will be placed in the public docket 
for this rulemaking.

Background

    The FAA has received reports of chafing and arcing damage on the 
LED sidewall wire bundles. An operator reported that wire chafing and 
arcing damage was found on the power cable of the LED sidewall lights 
during a maintenance check. The damage was caused by the LED sidewall 
light power connector wire bundle becoming trapped between the sidewall 
light housing and moisture barrier after maintenance. Relative motion 
and deflection between the crown and sidewall may mechanically strain 
the wires in the LED sidewall light power connector wire bundle. The 
115-volt alternating current power wire eventually arcs to the 
electromagnetic interference shield and the communication wires inside 
the shield, but the circuit breaker may fail to open. This condition, 
if not addressed, could result in maintenance personnel contact with a 
live high-voltage electrical cable.

FAA's Determination

    The FAA is issuing this NPRM after determining that the unsafe 
condition described previously is likely to exist or develop on other 
products of the same type design.

[[Page 14056]]

Material Incorporated by Reference Under 1 CFR Part 51

    The FAA reviewed Boeing Special Attention Requirements Bulletin 
777-33-0069 RB, dated October 15, 2024. This material specifies 
procedures for a GVI of the sidewall lights for wire chafing damage and 
applicable on-condition actions, including repairing the wire chafing 
damage, replacing the light, adjusting the wire routing, and installing 
a new wire clip, ringpost, and clamp. This material is reasonably 
available because the interested parties have access to it through 
their normal course of business or by the means identified in the 
ADDRESSES section.

Proposed AD Requirements in This NPRM

    This proposed AD would require accomplishing the actions specified 
in the material already described, except for any differences 
identified as exceptions in the regulatory text of this proposed AD. 
For information on the procedures, see this material at <a href="http://regulations.gov">regulations.gov</a> 
under Docket No. FAA-2025-0348.

Costs of Compliance

    The FAA estimates that this AD, if adopted as proposed, would 
affect 31 airplanes of U.S. registry. The FAA estimates the following 
costs to comply with this proposed AD:

                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
        Action                Labor cost        Parts cost      Cost per product       Cost on U.S. operators
----------------------------------------------------------------------------------------------------------------
Inspection............  Up to 100 work-hours       $15,390   Up to $23,890........  Up to $740,590.
                         x $85 per hour =
                         $8,500.
----------------------------------------------------------------------------------------------------------------

    The FAA estimates the following costs to do any necessary actions 
that would be required based on the results of the proposed inspection. 
The agency has no way of determining the number of aircraft that might 
need these actions:

                                               On-Condition Costs
----------------------------------------------------------------------------------------------------------------
              Action                      Labor cost             Parts cost              Cost per product
----------------------------------------------------------------------------------------------------------------
Repair or replacement, adjusting    1 work-hour x $85 per  Up to $7,613.........  Up to $7,698.
 wire routing, and installing        hour = $85.
 parts.
----------------------------------------------------------------------------------------------------------------

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: General requirements. 
Under that section, Congress charges the FAA with promoting safe flight 
of civil aircraft in air commerce by prescribing regulations for 
practices, methods, and procedures the Administrator finds necessary 
for safety in air commerce. This regulation is within the scope of that 
authority because it addresses an unsafe condition that is likely to 
exist or develop on products identified in this rulemaking action.

Regulatory Findings

    The FAA determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Would not affect intrastate aviation in Alaska, and
    (3) Would not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive:

The Boeing Company: Docket No. FAA-2025-0348; Project Identifier AD-
2024-00626-T.

(a) Comments Due Date

    The FAA must receive comments on this airworthiness directive 
(AD) by May 12, 2025.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to The Boeing Company Model 777-200LR Series and 
777-300ER Series airplanes, certificated in any category, as 
identified in Boeing Special Attention Requirements Bulletin 777-33-
0069 RB, dated October 15, 2024.

(d) Subject

    Air Transport Association (ATA) of America Code 33, Lights.

(e) Unsafe Condition

    This AD was prompted by reports of chafing and arcing damage on 
the light emitting diode (LED) sidewall wire bundles. The FAA is 
issuing this AD to prevent and address chafing damage on the LED 
sidewall wire bundles. The unsafe condition, if not addressed, could 
result in maintenance personnel contact with a live high-voltage 
electrical cable.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Required Actions

    Except as specified in paragraph (h) of this AD: At the 
applicable times specified in the ``Compliance'' paragraph of Boeing 
Special Attention Requirements Bulletin 777-33-0069 RB, dated 
October 15, 2024, do all

[[Page 14057]]

applicable actions identified in, and in accordance with, the 
Accomplishment Instructions of Boeing Special Attention Requirements 
Bulletin 777-33-0069 RB, dated October 15, 2024.
    Note 1 to paragraph (g): Guidance for accomplishing the actions 
required by this AD can be found in Boeing Special Attention Service 
Bulletin 777-33-0069, dated October 15, 2024, which is referred to 
in Boeing Special Attention Requirements Bulletin 777-33-0069 RB, 
dated October 15, 2024.

(h) Exceptions to Requirements Bulletin Specifications

    Where the ``Boeing Recommended Compliance Time'' column in the 
table under the ``Compliance'' paragraph of Boeing Special Attention 
Requirements Bulletin 777-33-0069 RB, dated October 15, 2024, refers 
to ``the Original Issue date of Requirements Bulletin 777-33-0069 
RB,'' this AD requires using the effective date of this AD.

(i) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, AIR-520, Continued Operational Safety Branch, 
FAA, has the authority to approve AMOCs for this AD, if requested 
using the procedures found in 14 CFR 39.19. In accordance with 14 
CFR 39.19, send your request to your principal inspector or 
responsible Flight Standards Office, as appropriate. If sending 
information directly to the manager of the certification office, 
send it to the attention of the person identified in paragraph 
(j)(1) of this AD. Information may be emailed to: <a href="/cdn-cgi/l/email-protection#e9a8a4a6aaa98f8888c78e869f"><span class="__cf_email__" data-cfemail="f3b2bebcb0b3959292dd949c85">[email&#160;protected]</span></a>.
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the responsible Flight Standards Office.
    (3) An AMOC that provides an acceptable level of safety may be 
used for any repair, modification, or alteration required by this AD 
if it is approved by The Boeing Company Organization Designation 
Authorization (ODA) that has been authorized by the Manager, AIR-
520, Continued Operational Safety Branch, FAA, to make those 
findings. To be approved, the repair method, modification deviation, 
or alteration deviation must meet the certification basis of the 
airplane, and the approval must specifically refer to this AD.

(j) Related Information

    (1) For more information about this AD, contact Raja 
Vengadasalam, Aviation Safety Engineer, FAA, 2200 South 216th St., 
Des Moines, WA 98198; phone: 206-231-3537; email: 
<a href="/cdn-cgi/l/email-protection#097b686368277f6c676e686d687a68656864496f6868276e667f"><span class="__cf_email__" data-cfemail="5d2f3c373c732b38333a3c393c2e3c313c301d3b3c3c733a322b">[email&#160;protected]</span></a>.
    (2) Material identified in this AD that is not incorporated by 
reference is available at the address specified in paragraph (k)(3) 
this AD.

(k) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference of the material listed in this paragraph 
under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this material as applicable to do the actions 
required by this AD, unless the AD specifies otherwise.
    (i) Boeing Special Attention Requirements Bulletin 777-33-0069 
RB, dated October 15, 2024.
    (ii) [Reserved]
    (3) For the Boeing material identified in this AD, contact 
Boeing Commercial Airplanes, Attention: Contractual & Data Services 
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
5600; telephone 562-797-1717; website <a href="http://myboeingfleet.com">myboeingfleet.com</a>.
    (4) You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 2200 South 216th St., 
Des Moines, WA. For information on the availability of this material 
at the FAA, call 206-231-3195.
    (5) You may view this material at the National Archives and 
Records Administration (NARA). For information on the availability 
of this material at NARA, visit <a href="http://www.archives.gov/federal-register/cfr/ibr-locations">www.archives.gov/federal-register/cfr/ibr-locations</a> or email <a href="/cdn-cgi/l/email-protection#3355411d5a5d40435650475a5c5d735d5241521d545c45"><span class="__cf_email__" data-cfemail="3e584c1057504d4e5b5d4a5751507e505f4c5f10595148">[email&#160;protected]</span></a>.

    Issued on March 12, 2025.
Peter A. White,
Deputy Director, Integrated Certificate Management Division, Aircraft 
Certification Service.
[FR Doc. 2025-04951 Filed 3-27-25; 8:45 am]
BILLING CODE 4910-13-P


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