Proposed Rule2025-03983

Airworthiness Directives; Safran Helicopter Engines, S.A. (Type Certificate Previously Held by Turbomeca, S.A.) Engines

Primary source

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Published
March 13, 2025

Issuing agencies

Transportation DepartmentFederal Aviation Administration

Abstract

The FAA proposes to adopt a new airworthiness directive (AD) for all Safran Helicopter Engines, S.A. (Safran) Model ARRIUS 2F and ARRIUS 2R engines. This proposed AD was prompted by a manufacturer investigation that revealed certain high-pressure (HP) turbine blades may contain non-compliant porosity rates due to a change in the manufacturing process. This proposed AD would require replacement of affected HP turbine blades, as specified in a European Union Aviation Safety Agency (EASA) AD, which is incorporated by reference. The FAA is proposing this AD to address the unsafe condition on these products.

Full Text

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<title>Federal Register, Volume 90 Issue 48 (Thursday, March 13, 2025)</title>
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[Federal Register Volume 90, Number 48 (Thursday, March 13, 2025)]
[Proposed Rules]
[Pages 11914-11916]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2025-03983]



[[Page 11914]]

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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2025-0341; Project Identifier MCAI-2024-00679-E]
RIN 2120-AA64


Airworthiness Directives; Safran Helicopter Engines, S.A. (Type 
Certificate Previously Held by Turbomeca, S.A.) Engines

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

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SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) 
for all Safran Helicopter Engines, S.A. (Safran) Model ARRIUS 2F and 
ARRIUS 2R engines. This proposed AD was prompted by a manufacturer 
investigation that revealed certain high-pressure (HP) turbine blades 
may contain non-compliant porosity rates due to a change in the 
manufacturing process. This proposed AD would require replacement of 
affected HP turbine blades, as specified in a European Union Aviation 
Safety Agency (EASA) AD, which is incorporated by reference. The FAA is 
proposing this AD to address the unsafe condition on these products.

DATES: The FAA must receive comments on this NPRM by April 28, 2025.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
    <bullet> Federal eRulemaking Portal: Go to <a href="http://regulations.gov">regulations.gov</a>. Follow 
the instructions for submitting comments.
    <bullet> Fax: (202) 493-2251.
    <bullet> Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE, Washington, DC 20590.
    <bullet> Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    AD Docket: You may examine the AD docket at <a href="http://regulations.gov">regulations.gov</a> under 
Docket No. FAA-2025-0341; or in person at Docket Operations between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD 
docket contains this NPRM, the mandatory continuing airworthiness 
information (MCAI), any comments received, and other information. The 
street address for Docket Operations is listed above.
    Material Incorporated by Reference:
    <bullet> For EASA material identified in this AD, contact EASA, 
Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany; phone: +49 221 8999 
000; email: <a href="/cdn-cgi/l/email-protection#b2f3f6c1f2d7d3c1d39cd7c7c0ddc2d39cd7c7"><span class="__cf_email__" data-cfemail="4b0a0f380b2e2a382a652e3e39243b2a652e3e">[email&#160;protected]</span></a>; website: easa.europa.eu. You may find 
this material on the EASA website at ad.easa.europa.eu.
    <bullet> You may view this material at the FAA, Operational Safety 
Branch, 1200 District Avenue, Burlington, MA 01803. For information on 
the availability of this material at the FAA, call (817) 222-5110.

FOR FURTHER INFORMATION CONTACT: David Bergeron, Aviation Safety 
Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; 
phone: (860) 386-1805; email: <a href="/cdn-cgi/l/email-protection#1074716679743e7a3e7275627775627f7e507671713e777f66"><span class="__cf_email__" data-cfemail="771316011e13591d5915120510120518193711161659101801">[email&#160;protected]</span></a>.

SUPPLEMENTARY INFORMATION:

Comments Invited

    The FAA invites you to send any written relevant data, views, or 
arguments about this proposal. Send your comments to an address listed 
under ADDRESSES. Include ``Docket No. FAA-2025-0341; Project Identifier 
MCAI-2024-00679-E'' at the beginning of your comments. The most helpful 
comments reference a specific portion of the proposal, explain the 
reason for any recommended change, and include supporting data. The FAA 
will consider all comments received by the closing date and may amend 
this proposal because of those comments.
    Except for Confidential Business Information (CBI) as described in 
the following paragraph, and other information as described in 14 CFR 
11.35, the FAA will post all comments received, without change, to 
<a href="http://regulations.gov">regulations.gov</a>, including any personal information you provide. The 
agency will also post a report summarizing each substantive verbal 
contact received about this NPRM.

Confidential Business Information

    CBI is commercial or financial information that is both customarily 
and actually treated as private by its owner. Under the Freedom of 
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public 
disclosure. If your comments responsive to this NPRM contain commercial 
or financial information that is customarily treated as private, that 
you actually treat as private, and that is relevant or responsive to 
this NPRM, it is important that you clearly designate the submitted 
comments as CBI. Please mark each page of your submission containing 
CBI as ``PROPIN.'' The FAA will treat such marked submissions as 
confidential under the FOIA, and they will not be placed in the public 
docket of this NPRM. Submissions containing CBI should be sent to David 
Bergeron, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 
410, Westbury, NY 11590. Any commentary that the FAA receives which is 
not specifically designated as CBI will be placed in the public docket 
for this rulemaking.

Background

    The EASA, which is the Technical Agent for the Member States of the 
European Union, has issued EASA AD 2024-0218, dated November 18, 2024 
(EASA AD 2024-0218), to correct an unsafe condition on all Safran Model 
ARRIUS 2F and ARRIUS 2R engines. EASA AD 2024-0218 states that a 
manufacturer investigation revealed certain HP turbine blades may have 
a weakened mechanical strength and be susceptible to premature rupture 
due to non-compliant porosity rates caused by a change in the 
manufacturing process. Since EASA issued EASA AD 2024-0218, Safran 
published a revised service bulletin to increase the use limits from 
2,500 engine cycles to 4,500 engine cycles (ARRIUS 2F engines) and from 
5,000 engine cycles to 9,000 engine cycles (ARRIUS 2R engines). Based 
on this, EASA issued EASA AD 2024-0218R1, dated December 19, 2024 (EASA 
AD 2024-0218R1) (also referred to as the MCAI). The weakened mechanical 
strength and potential premature rupture of HP turbine blades, if not 
corrected, could lead to an in-flight shutdown and a significant 
reduction of the control of the helicopter.
    You may examine the MCAI in the AD docket at <a href="http://regulations.gov">regulations.gov</a> under 
Docket No. FAA-2025-0341.

Material Incorporated by Reference Under 1 CFR Part 51

    The FAA reviewed EASA AD 2024-0218R1, which specifies procedures 
for replacement of the affected HP turbine blades with serviceable HP 
turbine blades. This material is reasonably available because the 
interested parties have access to it through their normal course of 
business or by the means identified in the ADDRESSES section.

FAA's Determination

    These products have been approved by the aviation authority of 
another country and are approved for operation in the United States. 
Pursuant to the FAA's bilateral agreement with this State of Design 
Authority, it has notified the FAA of the unsafe condition described in 
the MCAI referenced above. The FAA is issuing this NPRM

[[Page 11915]]

after determining that the unsafe condition described previously is 
likely to exist or develop on other products of the same type design.

Proposed AD Requirements in This NPRM

    This proposed AD would require accomplishing the actions specified 
in the material already described, except for any differences 
identified as exceptions in the regulatory text of this AD.

Costs of Compliance

    The FAA estimates that this AD, if adopted as proposed, would 
affect 127 engines installed on helicopters of U.S. registry.
    The FAA estimates the following costs to comply with this proposed 
AD:

                                                 Estimated Costs
----------------------------------------------------------------------------------------------------------------
                                                                                       Cost per    Cost on U.S.
                  Action                            Labor cost           Parts cost    product       operators
----------------------------------------------------------------------------------------------------------------
Replace HP turbine blades................  40 work-hours x $85 per         $103,250     $106,650     $13,544,550
                                            hour = $3,400.
----------------------------------------------------------------------------------------------------------------

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: General requirements. 
Under that section, Congress charges the FAA with promoting safe flight 
of civil aircraft in air commerce by prescribing regulations for 
practices, methods, and procedures the Administrator finds necessary 
for safety in air commerce. This regulation is within the scope of that 
authority because it addresses an unsafe condition that is likely to 
exist or develop on products identified in this rulemaking action.

Regulatory Findings

    The FAA determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866,
    (2) Would not affect intrastate aviation in Alaska, and
    (3) Would not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(f), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new airworthiness 
directive:

Safran Helicopter Engines, S.A. (Type Certificate Previously Held by 
Turbomeca S.A.): Docket No. FAA-2025-0341; Project Identifier MCAI-
2024-00679-E.

(a) Comments Due Date

    The FAA must receive comments on this airworthiness directive 
(AD) by April 28, 2025.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to Safran Helicopter Engines, S.A. (type 
certificate previously held by Turbomeca S.A) (Safran) Model ARRIUS 
2F and ARRIUS 2R engines, as identified in European Union Aviation 
Safety Agency (EASA) AD 2024-0218R1, dated December 19, 2024 (EASA 
AD 2024-0218R1).

(d) Subject

    Joint Aircraft System Component (JASC) Code 7250, Turbine 
Section.

(e) Unsafe Condition

    This AD was prompted by a manufacturer investigation that 
revealed certain high-pressure (HP) turbine blades may have a 
weakened mechanical strength, making them susceptible to premature 
rupture due to non-compliant porosity rates caused by a change in 
the manufacturing process. The FAA is issuing this AD to prevent 
failure of the HP turbine blades. The unsafe condition, if not 
addressed, could result in an in-flight shutdown and a significant 
reduction in the control of the helicopter.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Required Actions

    Except as specified in paragraphs (h) and (i) of this AD: Comply 
with all required actions and compliance times specified in, and in 
accordance with EASA AD 2024-0218R1.

(h) Exceptions to EASA AD 2024-0218R1

    (1) Where EASA AD 2024-0218R1 requires compliance from its 
effective date, this AD requires using the effective date of this 
AD.
    (2) Where EASA AD 2024-0218R1 defines a serviceable part as ``A 
HP turbine blade, eligible for installation in accordance with 
SAFRAN instructions, that is not an affected part,'' this AD 
requires replacing that text with ``Any HP turbine blade, eligible 
for installation, that is not an affected part.''
    (3) This AD does not adopt the ``Remarks'' section of EASA AD 
2024-0218R1.

(i) No Reporting Requirement

    Although the service information referenced in EASA AD 2024-
0218R1 specifies to submit certain information to the manufacturer, 
this AD does not include that requirement.

(j) Alternative Methods of Compliance (AMOCs)

    The Manager, International Validation Branch, FAA, has the 
authority to approve AMOCs for this AD, if requested using the 
procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, 
send your request to your principal inspector or local Flight 
Standards District Office, as appropriate. If sending information 
directly to the manager of the International Validation Branch, send 
it to the attention of the person identified in paragraph (k) of 
this AD and email to: <a href="/cdn-cgi/l/email-protection#aeefe3e1edeec8cfcf80c9c1d8"><span class="__cf_email__" data-cfemail="7c3d31333f3c1a1d1d521b130a">[email&#160;protected]</span></a>.

(k) Additional Information

    For more information about this AD, contact David Bergeron, 
Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, 
Westbury, NY 11590; phone: (860) 386-1805; email: 
<a href="/cdn-cgi/l/email-protection#c5a1a4b3aca1ebafeba7a0b7a2a0b7aaab85a3a4a4eba2aab3"><span class="__cf_email__" data-cfemail="761217001f12581c5814130411130419183610171758111900">[email&#160;protected]</span></a>.

[[Page 11916]]

(l) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the material listed in this 
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this material as applicable to do the actions 
required by this AD, unless the AD specifies otherwise.
    (i) European Union Aviation Safety Agency (EASA) Emergency AD 
2024-0218R1, dated December 19, 2024.
    (ii) [Reserved]
    (3) For EASA material identified in this AD, contact EASA, 
Konrad-Adenauer-Ufer 3, 50668 Cologne, Germany; phone: +49 221 8999 
000; email: <a href="/cdn-cgi/l/email-protection#cd8c89be8da8acbeace3a8b8bfa2bdace3a8b8"><span class="__cf_email__" data-cfemail="db9a9fa89bbebaa8baf5beaea9b4abbaf5beae">[email&#160;protected]</span></a>; website: easa.europa.eu. You may 
find this material on the EASA website at ad.easa.europa.eu.
    (4) You may view this material at the FAA, Operational Safety 
Branch, 1200 District Avenue, Burlington, MA 01803. For information 
on the availability of this material at the FAA, call (817) 222-
5110.
    (5) You may view this material at the National Archives and 
Records Administration (NARA). For information on the availability 
of this material at NARA, visit <a href="http://www.archives.gov/federal-register/cfr/ibr-locations">www.archives.gov/federal-register/cfr/ibr-locations</a> or email <a href="/cdn-cgi/l/email-protection#ee889cc087809d9e8b8d9a878180ae808f9c8fc0898198"><span class="__cf_email__" data-cfemail="294f5b0740475a594c4a5d4046476947485b48074e465f">[email&#160;protected]</span></a>.

    Issued on March 6, 2025.
Steven W. Thompson,
Acting Deputy Director, Compliance & Airworthiness Division, Aircraft 
Certification Service.
[FR Doc. 2025-03983 Filed 3-12-25; 8:45 am]
BILLING CODE 4910-13-P


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Indexed from Federal Register on March 13, 2025.

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